DIGITAL TENSILE TESTING MACHINE
What Is a Digital Tensile Testing Machine?
A Digital Tensile Testing Machine is an electromechanical device used to measure how materials behave under tension β that is, how much force they can withstand before they stretch or break. It digitally records key parameters like force, elongation, and strength, and displays these on a screen or computer interface for analysis.
π§ͺ How It Works
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Specimen Mounting
A sample (metal, plastic, rubber, textile, etc.) is gripped between the machineβs upper and lower fixtures. -
Tension Application
The machine pulls the specimen apart at a controlled speed using a motor and crosshead mechanism. -
Data Capture
As tension increases, digital sensors (usually load cells) record force versus elongation. Modern machines often interface with software for real-time graphs and data export. -
Failure & Analysis
Testing continues until the material breaks. The machine then reports properties such asultimate tensile strength, yield strength, elongation, and modulus of elasticity.
π Typical Features
β Digital & Computerized Readouts
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Real-time display of force, displacement, and elongation.
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Many machines provide computer interfaces for storing and analyzing test results.
β Precision Sensors
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High-sensitivity load cells and digital encoders ensure accurate measurements.
β Safety & Protection
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Limit switches and overload protection safeguard both the specimen and the machine.
β Variable Speed Control
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Test speeds can often be varied based on material type and test standards.
β Standards Compliance
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Machines can be designed to meet ASTM, ISO, and IS standards depending on industry requirements.
π Common Applications
Digital tensile testers are used in:
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Industrial quality control (metals, plastics, elastomers)
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R&D laboratories (new materials, composites)
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Automotive & aerospace sectors (ensuring material safety)
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Textile and packaging industries (fiber and film testing)
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Educational and research institutions
π What Results You Get
After a test, you typically get:
| Property | Meaning |
|---|---|
| Tensile Strength | Highest stress the material withstands before breaking |
| Yield Strength | Stress at which material begins to deform permanently |
| Elongation at Break | How much the material stretched before breaking |
| Modulus of Elasticity | Material stiffness measured from stress-strain data |
π Buying Considerations
If youβre looking to purchase one:
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Load Capacity: Choose based on maximum force you need to test (e.g., 500 N vs. 5000 kgf).
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Display Type: Digital panel vs. computer-integrated software.
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Accuracy & Standards: Verify compliance with relevant testing standards (ASTM, ISO, etc.).
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Accessories: Special grips or fixtures for different materials enhance flexibility.
A Digital Tensile Testing Machine helps engineers and scientists reliably measure how strong and ductile a material is under stretching forces. Its digital capabilities make the testing process precise, repeatable, and easy to analyze β essential for quality control, product development, and regulatory compliance across many industries
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UNIVERSAL-TESTING-MACHINE
Technical Specifications
Load Capacity Range
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From: 1 kN to 2000 kN (or higher depending on model)
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Common ranges: 10 kN, 50 kN, 100 kN, 200 kN, 600 kN, 1000 kN
Machine Types
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Electromechanical UTM
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Servo Hydraulic UTM
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Computerized / Digital UTM
Control Modes
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Load control
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Displacement control
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Strain control
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Pace rate control
Accuracy
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Load accuracy: Β±0.5% to Β±1% of indicated load
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Class 0.5 / Class 1 as per ISO standards
Load Measurement
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High precision load cell
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Multiple load cell options
Crosshead Travel
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Typically 600β1200 mm (model dependent)
Speed Range
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Very low to high test speeds
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Example: 0.001 to 500 mm/min
Data Acquisition
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Real-time force vs displacement curve
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Stressβstrain graph generation
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PC based software with test reports
Safety Features
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Overload protection
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Emergency stop
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Limit switches
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Safety guards
Standards Compliance
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ASTM
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ISO
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IS
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EN
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DIN
Common Tests Performed
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Tensile test
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Compression test
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Flexural test
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Shear test
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Peel test
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Tear test
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Bend test
FLEXURAL STRENGTH TESTING MACHINE
Technical Specifications
Load Capacity
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Range: 10 kN to 300 kN
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Suitable for concrete beams, tiles, blocks, polymers, composites
Loading Type
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Three-point bending
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Four-point bending
Control System
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Manual / Motorized / Servo-controlled
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Pace rate control available
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Closed-loop feedback system (in advanced models)
Display
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Digital load indicator
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Touchscreen controller (computerized models)
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Real-time load vs deflection graph
Accuracy
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Β±1% or better of indicated load
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Calibrated load cell system
Loading Rate
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Adjustable loading rate
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Standard compliant loading speed control
Test Span Adjustment
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Adjustable support span
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Roller support fixtures
Drive Mechanism
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Hydraulic power pack or electromechanical screw drive
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Servo motor (in advanced systems)
Data Output
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Software-based data acquisition
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Test reports generation
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USB / PC connectivity
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Automatic peak load capture
Safety Features
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Overload protection
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Emergency stop
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Limit switches
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Guard enclosure
Standards Compliance
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ASTM C78 / ASTM D790
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IS 516
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ISO standards for flexural testing
COMPRESSION TESTING MACHINE
Technical Specifications
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Capacity Range:
50 Ton / 100 Ton / 200 Ton / 300 Ton / 500 Ton / 2000 kN -
Load Measurement:
Digital load indicator / Computerized data acquisition system -
Load Accuracy:
Β±1% of indicated load (Class 1) -
Loading Method:
Hydraulic compression with controlled pace rate -
Pace Rate Control:
Manual / Semi-automatic / Fully automatic -
Platen Size:
200 Γ 200 mm / 300 Γ 300 mm / Customizable -
Maximum Piston Stroke:
50 β 100 mm -
Frame Construction:
Heavy-duty welded steel frame with high rigidity -
Power Supply:
230V AC, Single Phase / 415V AC, Three Phase -
Hydraulic Pressure:
High-pressure axial piston pump -
Standards Compliance:
IS:14858, IS:516, ASTM C39, ASTM C109, BS EN standards -
Safety Features:
Overload protection, pressure relief valve, emergency stop
COMPUTERIZED TENSILE TESTING MACHINE
Technical Specifications (Typical)
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Capacity Range: 1 kN to 1000 kN (or higher on request)
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Drive System: Servo motor / AC variable frequency drive / Hydraulic (as per model)
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Load Measurement: High-precision strain gauge load cell
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Accuracy: Β±1% or better of indicated load
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Crosshead Speed: 0.01 to 500 mm/min (programmable)
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Speed Accuracy: Β±1%
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Stroke Length: 800 β 1200 mm (customizable)
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Grips: Wedge, pneumatic, hydraulic, compression platens, bending fixtures
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Control Mode: Load, displacement, and strain control
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Software: PC-based testing software with graph plotting, test methods, and report generation
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Data Output: Load vs extension, stress vs strain curves
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Safety Features: Overload protection, limit switches, emergency stop
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Power Supply: 230V / 415V AC, 50 Hz
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Standards Compliance: ASTM E8, ASTM A370, ISO 6892, BIS standards
SERVO CONTROLLED UTM
π Typical Technical Parameters
(Specifications vary by model & capacity: 100 kNβ2000 kN or more)
| Parameter | Typical Range / Value |
|---|---|
| Load Capacity | 100 kN, 200 kN, 400 kN, 600 kN, 1000 kN, 2000 kN etc. |
| Load Accuracy | Β±1 % or better |
| Test Speed | 0.001 to 500 mm/min (configurable) |
| Position Resolution | 0.01 mm or better |
| Control Modes | Load, strain/elongation, displacement, hold |
| Measurement Feedback | Load cell, encoder/extensometer |
| Data Output | Real-time graph, exportable results |
SAMPLE CUTTING PRESS
Technical Specifications
(Specifications may vary by model and capacity)
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Type: Hydraulic / Pneumatic / Manual Sample Cutting Press
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Capacity: 5 Ton / 10 Ton / 20 Ton / 25 Ton / 30 Ton (or as required)
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Pressing Area: 300 Γ 300 mm to 500 Γ 500 mm
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Daylight Gap: 100 β 250 mm
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Ram Stroke: Adjustable
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Pressure Control: Manual / Digital Pressure Gauge
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Operation Mode: Push Button / Foot Switch / Dual Hand Safety Control
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Cutting Accuracy: High repeatability with clean edges
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Platen Material: Hardened Steel / EN-grade Steel
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Frame Construction: Heavy-duty welded steel frame
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Power Supply: 230V / 415V AC, 50 Hz
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Safety Features: Emergency stop, overload protection, safety guard
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Standards Compliance: ASTM, ISO, IS, DIN, BS
Applications
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Rubber and plastic testing laboratories
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Automotive and aerospace material testing
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Textile and leather industries
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Packaging and polymer testing
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Quality control and R&D labs
Key Features
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Uniform cutting pressure
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Rugged and vibration-free structure
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Easy die replacement
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Low maintenance operation
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High operator safety
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Suitable for standard and custom dies
COMPUTERIZED SPRING TESTING MACHINE
Key Functions
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LoadβDeflection Testing
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Spring Rate (k) Calculation
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Compression / Tension Testing
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Cycle (Fatigue) Testing (optional)
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Free Length & Solid Height Measurement
Types of Springs Tested
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Compression springs
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Tension (extension) springs
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Torsion springs
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Disc (Belleville) springs
Main Components
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High-precision Load Cell
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Servo / Stepper Motor Drive
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Ball Screw & Linear Guide System
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Computer with Testing Software
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Digital Displacement Encoder
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Safety Enclosure & Limit Switches
Typical Specifications (Indicative)
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Capacity: 10 N to 50 kN (customizable)
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Accuracy: Β±0.5%
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Stroke Length: 100β500 mm
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Speed Range: 0.1β500 mm/min
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Data Output: Loadβdeflection curve, test reports (PDF/Excel)
Software Features
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Real-time load vs deflection graph
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Automatic spring constant calculation
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Test method storage
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Pass/Fail limits
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Data export & printer support
Standards Supported
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IS, ASTM, DIN, JIS, ISO
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Automotive & industrial spring standards
Applications
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Automotive spring manufacturers
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Electrical & electronics industry
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Aerospace components
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R&D laboratories
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Incoming and final inspection
DIGITAL HARDNESS TESTING MACHINE
Common Types
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Digital Rockwell Hardness Testing Machine
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Digital Brinell Hardness Testing Machine
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Digital Vickers Hardness Testing Machine
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Portable Digital Hardness Tester (Leeb type)
Key Features
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Digital LCD/LED display
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Automatic load application & dwell time
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High accuracy & repeatability
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Direct hardness value display (HRC, HRB, HB, HV, etc.)
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Data storage & USB/PC connectivity (optional)
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Conforms to ASTM / ISO / IS standards
Typical Applications
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Quality control labs
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Heat treatment shops
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Foundries & forging units
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R&D laboratories
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Engineering colleges & testing labs

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