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COMPRESSION TESTING MACHINE
COMPRESSION TESTING MACHINE
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SALT SPRAY CHAMBER
SALT SPRAY CHAMBER

COMPUTERIZED BRINELL HARDNESS TESTER

Technical Specifications

  • Testing Method: Brinell Hardness (HB / HBW)

  • Load Range: 62.5 kgf to 3000 kgf (selectable as per model)

  • Load Application: Closed-loop servo motor / hydraulic with electronic control

  • Indenter: Tungsten Carbide Ball (Ø 1 mm, 2.5 mm, 5 mm, 10 mm)

  • Dwell Time: Programmable (1–99 seconds)

  • Measurement System: Digital optical system with CCD camera

  • Accuracy: Conforms to ASTM E10 / ISO 6506

  • Resolution: 0.01 HB

  • Display: PC-based software interface

  • Data Output: USB / LAN / Printer connectivity

  • Software Features:

    • Automatic indentation measurement

    • Statistical analysis

    • Test history storage

    • Report generation

  • Power Supply: 230V AC, 50 Hz

  • Standards Compliance: ASTM E10, ISO 6506, IS 1500

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Description

The Computerized Brinell Hardness Tester is a precision hardness measuring system designed to determine the Brinell hardness (HBW) of metallic materials such as cast iron, steel, non-ferrous alloys, and soft metals. The system applies a controlled test force using a hardened steel or tungsten carbide ball indenter and automatically measures the indentation diameter using a high-resolution digital optical system. Integrated software calculates hardness values accurately, ensuring repeatability, data storage, and report generation with minimal operator intervention.

Key Features

  • Fully computerized operation with PC interface

  • Automatic load application and unloading

  • High-precision digital measurement

  • Error-free hardness calculation

  • User-friendly software with graphical display

  • Suitable for production, laboratory, and R&D applications

  • Reliable performance with minimal maintenance

Applications

  • Foundries and casting industries

  • Steel plants and metal processing units

  • Automotive and aerospace components

  • Heat treatment and quality control laboratories

  • Research and material testing laboratories

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  • Disc Diameter: 100–165 mm (customizable)

  • Disc Material: Hardened alloy steel (or as required)

  • Speed Range: 100 – 2000 RPM (variable)

  • Load Range: 5 N to 200 N (dead weight or lever loading system)

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  • Wear Measurement: Linear displacement sensor / LVDT

  • Motor: Variable speed DC / AC motor with controller

  • Data Display: Digital display / Computerized interface (optional)

  • Data Output: USB / Software-based data logging (optional)

  • Power Supply: 220–240V AC, 50 Hz

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Technical Specifications 

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Technical Specifications

Load Capacity Range

  • From: 1 kN to 2000 kN (or higher depending on model)

  • Common ranges: 10 kN, 50 kN, 100 kN, 200 kN, 600 kN, 1000 kN

Machine Types

  • Electromechanical UTM

  • Servo Hydraulic UTM

  • Computerized / Digital UTM

Control Modes

  • Load control

  • Displacement control

  • Strain control

  • Pace rate control

Accuracy

  • Load accuracy: ±0.5% to ±1% of indicated load

  • Class 0.5 / Class 1 as per ISO standards

Load Measurement

  • High precision load cell

  • Multiple load cell options

Crosshead Travel

  • Typically 600–1200 mm (model dependent)

Speed Range

  • Very low to high test speeds

  • Example: 0.001 to 500 mm/min

Data Acquisition

  • Real-time force vs displacement curve

  • Stress–strain graph generation

  • PC based software with test reports

Safety Features

  • Overload protection

  • Emergency stop

  • Limit switches

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Standards Compliance

  • ASTM

  • ISO

  • IS

  • EN

  • DIN

Common Tests Performed

  • Tensile test

  • Compression test

  • Flexural test

  • Shear test

  • Peel test

  • Tear test

  • Bend test

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Technical Specifications

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  • Type: Hydraulic / Electro-Mechanical

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  • Load Measurement: Digital Load Cell / Pressure Sensor

  • Accuracy: ±1% or better

  • Display: Digital indicator / Computer software display

  • Resolution: High resolution load reading

  • Loading Rate Control: Adjustable

  • Frame Construction: Heavy-duty steel frame

  • Power Supply: 220V / 415V AC

  • Hydraulic System: Motorized hydraulic power pack

  • Data Output: USB / RS232 / Software-based reporting (computerized models)

  • Safety Features: Overload protection, emergency stop

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  • Standards Compliance: IS / ASTM / BS / EN standards (model dependent)

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Technical Specifications

  • Hardness Scale: Brinell (HBW / HBS)

  • Test Loads: 62.5 kgf, 100 kgf, 187.5 kgf, 250 kgf, 500 kgf, 750 kgf, 1000 kgf, 3000 kgf

  • Indenter Type:

    • Tungsten Carbide Ball

    • Hardened Steel Ball

  • Ball Diameters: 2.5 mm, 5 mm, 10 mm

  • Optical System:

    • Built-in measuring microscope or digital optical system

    • Magnification: 20× / 40× (model dependent)

  • Measurement Method: Manual or digital optical indentation measurement

  • Load Application: Dead-weight or hydraulic system

  • Dwell Time: Adjustable (typically 10–30 seconds)

  • Accuracy: Conforms to ASTM E10 / ISO 6506 standards

  • Specimen Height (Max): 200–300 mm (model dependent)

  • Throat Depth: 150–200 mm (model dependent)

  • Resolution: Up to 0.01 mm indentation measurement

  • Power Supply: 220–240 V AC, 50 Hz

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Capacity Range

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Load Frame

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Loading System

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Control Mode

  • Computerized closed-loop control

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Load Measurement

  • High-precision load cell or hydraulic pressure transducer

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Crosshead Travel

  • Up to 300–500 mm (customizable)

Grips & Fixtures

  • Hydraulic wedge grips for tensile testing

  • Compression platens, bending fixtures, shear tools

Software Features

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Display & Interface

  • PC-based system with LCD/LED monitor

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Power Supply

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Safety Features

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  • Load Measurement: High-precision strain gauge load cell

  • Accuracy: ±1% or better of indicated load

  • Crosshead Speed: 0.01 to 500 mm/min (programmable)

  • Speed Accuracy: ±1%

  • Stroke Length: 800 – 1200 mm (customizable)

  • Grips: Wedge, pneumatic, hydraulic, compression platens, bending fixtures

  • Control Mode: Load, displacement, and strain control

  • Software: PC-based testing software with graph plotting, test methods, and report generation

  • Data Output: Load vs extension, stress vs strain curves

  • Safety Features: Overload protection, limit switches, emergency stop

  • Power Supply: 230V / 415V AC, 50 Hz

  • Standards Compliance: ASTM E8, ASTM A370, ISO 6892, BIS standards

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📊 Typical Technical Parameters

(Specifications vary by model & capacity: 100 kN–2000 kN or more)

Parameter Typical Range / Value
Load Capacity 100 kN, 200 kN, 400 kN, 600 kN, 1000 kN, 2000 kN etc.
Load Accuracy ±1 % or better
Test Speed 0.001 to 500 mm/min (configurable)
Position Resolution 0.01 mm or better
Control Modes Load, strain/elongation, displacement, hold
Measurement Feedback Load cell, encoder/extensometer
Data Output Real-time graph, exportable results