Horizontal Hydraulic Testing Machine – 500 kN
Horizontal Hydraulic Testing Machine – 500 kN
Horizontal Hydraulic Testing Machine – 500 kN is a high-capacity testing system designed to perform tensile, compression, and pull tests on components, cables, chains, rods, and other engineering materials. With a maximum load capacity of 500 kN, it delivers accurate, reliable, and repeatable test results using a hydraulic loading system, making it suitable for quality control, research, and industrial testing applications.
PRICE
₹3,151,000.00
MODEL
IHHT-500
WARRANTY
1Year
WEIGHT
1000
OVERVIEW
Description
Horizontal Hydraulic Testing Machine – 500 kN
The Horizontal Hydraulic Testing Machine – 500 kN is a heavy-duty testing system designed for high-load tensile, compression, pull, and load testing applications. With a maximum testing capacity of 500 kN, the machine is suitable for evaluating the strength and performance of cables, chains, rods, structural components, fabricated parts, and other engineering materials.
The machine uses a hydraulic loading system to apply controlled testing force, allowing users to carry out reliable and repeatable tests under defined loading conditions. Its horizontal configuration provides a practical testing arrangement for long and large components that may not be suitable for conventional vertical testing machines.
High-Capacity Hydraulic Testing
The 500 kN Hydraulic Testing Machine is designed for applications where high testing loads and controlled force application are required. The hydraulic system provides smooth and progressive loading, allowing operators to apply the required force according to the test procedure.
The machine can be configured with suitable fixtures and gripping arrangements depending on the type, size, and shape of the specimen being tested. This makes it suitable for a wide range of industrial testing requirements.
Testing Applications
The Horizontal Hydraulic Testing Machine can be used for:
• Tensile testing
• Compression testing
• Pull testing
• Proof load testing
• Breaking load testing
• Static load testing
• Strength testing of engineering components
• Quality control and production inspection
• Research and development testing
It is particularly useful for testing cables, wire ropes, chains, rods, bars, links, anchors, fabricated components, and other load-bearing products.
Key Features
• Maximum testing capacity of 500 kN
• Heavy-duty horizontal test frame
• Hydraulic loading system for controlled force application
• Suitable for tensile, compression, pull, and load testing
• Robust construction for demanding industrial applications
• Accurate and repeatable test performance
• Suitable for long and large test specimens
• Customizable gripping and fixture arrangements
• User-friendly control system
• Suitable for laboratory and industrial testing
• Designed for reliable long-term operation
• Custom configurations available as per testing requirements
Horizontal Test Configuration
Unlike conventional vertical testing machines, the horizontal arrangement provides additional flexibility when testing long, bulky, or heavy components. The specimen can be positioned along the length of the test frame, making loading and specimen handling more convenient for certain applications.
The test setup can be customized according to specimen dimensions, required stroke, gripping arrangement, and application-specific requirements.
Testing of Cables, Chains and Engineering Components
The 500 kN Horizontal Hydraulic Testing Machine is well suited for high-load testing of cables, chains, rods, and similar engineering products. It can be used to determine whether components can withstand the specified tensile or pulling force without excessive deformation or failure.
For production and quality control environments, the machine can also be used for proof-load testing to verify that components meet the required performance criteria before being supplied or placed into service.
Hydraulic Loading System
The hydraulic loading system is designed to provide controlled application of test force throughout the testing cycle. This allows operators to increase the load progressively and monitor the response of the test specimen.
The hydraulic system can be selected and configured according to the required load capacity, stroke, operating conditions, and testing application.
Digital Load Measurement and Control
Depending on the selected configuration, the machine can be equipped with a digital load measurement and control system for monitoring the applied testing force. Test parameters can be displayed clearly to assist operators during testing and recording.
Additional features such as data acquisition, graphical test results, peak-load recording, and computer-based reporting can be incorporated where required.
Quality Control and Industrial Testing
The Horizontal Hydraulic Testing Machine 500 kN is suitable for manufacturers and testing laboratories that require dependable high-load testing equipment for routine inspection and product validation.
Regular testing can help identify manufacturing defects, material inconsistencies, weak joints, and other performance issues before products are released for use. This supports better quality control and helps manufacturers maintain consistent product performance.
Research and Development
The machine can also be used in research and development laboratories for studying the mechanical behaviour of materials and components under controlled loading conditions.
It can support prototype testing, product development, design validation, comparative studies, and evaluation of new materials or component designs.
Customization
Different testing applications require different specimen sizes, fixtures, stroke lengths, loading arrangements, and control systems. Innotech Engineering Devices Pvt. Ltd. can provide customized configurations based on the customer's testing requirements.
The machine can be designed around the required test load, specimen dimensions, gripping arrangement, testing speed, stroke, measurement system, and applicable test procedure.
Industries and Applications
The 500 kN Horizontal Hydraulic Testing Machine is suitable for a variety of industries, including:
• Cable and wire rope manufacturing
• Chain and lifting equipment manufacturing
• Automotive and auto components
• Construction and infrastructure
• Steel and metal industries
• Engineering and fabrication
• Industrial equipment manufacturing
• Aerospace and defence applications
• Testing and inspection laboratories
• Research and development centres
• Quality assurance departments
Why Choose Innotech Engineering Devices?
Innotech Engineering Devices Pvt. Ltd. provides customized testing machines and laboratory equipment for industrial, research, and quality control applications. Our testing systems are developed with a focus on robust construction, reliable performance, ease of operation, and application-specific requirements.
We provide technical assistance for machine selection and configuration and can support customers with installation, commissioning, operator training, calibration assistance, warranty, and after-sales service.
Get a 500 kN Horizontal Hydraulic Testing Machine
If you are looking for a 500 kN Horizontal Hydraulic Testing Machine for tensile, compression, pull, proof-load, or strength testing, contact Innotech Engineering Devices Pvt. Ltd. for detailed technical specifications and a suitable configuration.
Consult To Expert
Call 9810431604
WHY IT WORKS
Key benefits
High Load Capacity: Supports testing up to 500 kN, making it suitable for heavy-duty industrial applications.
Ideal for Long Specimens: Horizontal design allows easy testing of long or oversized components such as cables, chains, rods, pipes, and structural assemblies.
Accurate and Reliable Results: Advanced hydraulic system and precision sensors ensure consistent and repeatable measurements.
Smooth Load Application: Controlled hydraulic loading minimizes shock and provides stable testing conditions.
Versatile Testing Capability: Performs tensile, pull, compression, and other mechanical strength tests on a wide range of materials.
Improved Productivity: User-friendly controls and automated data acquisition reduce testing time and improve operational efficiency.
Real-Time Data Monitoring: Displays load, displacement, and test progress for better analysis and decision-making.
Comprehensive Test Reports: Generates detailed reports with graphs and recorded data for quality control and documentation.
Enhanced Safety: Equipped with overload protection, emergency stop functions, and secure hydraulic controls for safe operation.
Durable Construction: Heavy-duty frame ensures long service life and reliable performance under continuous industrial use.
Standards Compliance: Can be configured to meet national and international testing standards, ensuring dependable quality assurance
Low Maintenance: Robust hydraulic components and quality construction help reduce maintenance requirements and operating costs.
USE CASE
Application range
BUILT IN
Features
500 kN (50 Ton) Maximum Load Capacity for testing high-strength components and structural assemblies.
Horizontal Testing Configuration ideal for long, heavy, and oversized specimens that are difficult to test on vertical machines.
Hydraulic Loading System delivers smooth, stable, and high-force loading throughout the test.
Servo-Controlled Operation (Optional) enables precise load, displacement, and strain control for advanced testing applications.
High-Precision Load Cell ensures accurate force measurement with excellent repeatability.
Rigid Steel Frame Construction minimizes deflection and vibration for reliable test results.
Long Actuator Stroke accommodates a wide range of specimen lengths and testing requirements
Digital Data Acquisition System records load, displacement, and test parameters in real time.
PC-Based Testing Software with live graphs, automatic calculations, customizable test methods, and report generation.
Multiple Gripping & Fixture Options for testing cables, chains, rods, pipes, fasteners, welded structures, and custom components.
Adjustable Crosshead/Reaction Bed for quick setup of different specimen sizes.
Automatic Peak Load Detection and test completion features for improved efficiency.
Overload Protection System safeguards the machine and test specimen from excessive loading.
Emergency Stop & Safety Interlocks ensure safe operation during high-capacity testing.
Low-Noise Hydraulic Power Pack designed for continuous industrial operation with reliable performance.
User-Friendly HMI/Touchscreen Interface for easy parameter setting and machine operation.
Compliance with International Standards such as ASTM, ISO, IS, DIN, BS, and other customer-specific testing standards.
Customizable Test Capacity & Stroke Length to meet specialized industrial testing applications.
Suitable for Continuous Quality Control, R&D, and Production Testing in automotive, aerospace, railway, defense, construction, and heavy engineering industries.
SPEC
Specifications
Machine Type e
Horizontal Hydraulic Testing Machin
Maximum Test Capacity
500 kN (50 Ton)
Loading System
Hydraulic / Servo Hydraulic (Optional)
Load Measurement
High-Precision Load Cell
Load Accuracy
±0.5% of indicated load (Class 0.5) or ±1% (Optional)
Load Resolution
1/300,000 of full scale (depending on controller)
Actuator Stroke
500 mm to 1500 mm (Customizable)
Maximum Test Length
Customizable as per specimen requirement
Piston Speed
Variable speed with precise control
Displacement Measurement
Linear Encoder / LVDT
Displacement Resolution
0.01 mm
Crosshead / Reaction Bed
Adjustable
Test Modes
Load Control, Displacement Control, Proof Load, Tensile, Compression
Data Acquisition Rate
Up to 1000 Hz (configurable)
Software
Windows-based testing software with real-time graphing and automatic report generation
Graph Display
Load vs. Displacement, Load vs. Time, Stress vs. Strain (optional)
Hydraulic Power Unit
Hydraulic Power Unit
Hydraulic Pressure
Up to 210 bar (application dependent)
Power Supply
415 V AC, 3 Phase, 50 Hz
Safety Features
Emergency Stop, Overload Protection, Stroke Limit Switches, Pressure Relief Valve
Communication Interface
USB / Ethernet
Operating Temperature
10°C to 45°C
Applications
Cables, Chains, Rods, Pipes, Fasteners, Structural Components, Welded Assemblies, Railway & Automotive Parts
Optional Accessories
Servo-hydraulic closed-loop control system Hydraulic wedge grips Custom fixtures and adapters Extensometer integration High-speed data acquisition Barcode/sample identification system Environmental test chamber compatibility Remote diagnostics and calibration support Customized test software and report formats Higher stroke lengths and special test beds for long specimens
DIM
Dimensions
Overall Length
4,500–6,500 mm (customizable)
Overall Width
1,200–1,500 mm
Overall Height
1,500–1,800 mm
Maximum Test Length
Up to 3,000 mm (extendable as required
Actuator Stroke
500–1,500 mm (customizable)
Center Height from Floor
700–900 mm
Bed Width
400–600 mm
Reaction Frame Length
As per application requirement